Team:Manchester/Engineering





Engineering success


  • We modified the experimental design of our project to allow us to work effectively during this unusual iGEM year.
  • We successfully mapped our project to the Design–Build–Test–Learn (DBTL) cycle of synthetic biology.
  • We demonstrate engineering success throughout the project.
  • We apply the DBTL philosophy to each of the areas of the project individually.

Engineering success is and has always been a key component of both iGEM and Synthetic Biology. In the approximation to engineering Synthetic Biology adopted the Design–Build–Test–Learn (DBTL) cycle of the traditional engineering disciplines, and iGEM projects are generally carried out in accordance to this concept. This year, the COVID-19 pandemic has disrupted the traditional view of the cycle, and has forced many teams, including ours, to reconsider their approach.

Our measure for engineering success has been the application of the aforementioned cycle both at a whole-project scale, and individually to all the different aspects of our project

The DBTL cycle can be found throughout our project in our approach to almost every page and activity, some notable examples are:



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DESIGN

The DESIGN platform is for the modelling and design of pathways, and DNA constructs; it includes several iterations for the optimization of the process.

Our DESIGN platform

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Our approach to design this year was divided in the following parts:

Pathway Design: We accomplished a full pathway design by combining computational retrosynthetic and assembly methods with chemical analysis.

Enzyme Selection: We used a self-hosted version of Selenzyme, an online enzyme selection to find enzymes to catalyze the reactions in our designed pathway.

Modelling: Informs the design itself, and it is used to further characterize the designed pathway as well as validate it. In addition it helps with design for the

DNA Parts design: When designing our DNA parts, we had to consider and optimise each of the following variables to produce a viable plasmid that would successfully work in our selected chassis.


  • Codon optimisation.
  • RBS design.
  • Promoter design.
  • Assembly method.
  • Chassis selection.

We designed two parts for Escherichia coli strain DH5alpha. These two parts were among the Top 10 enzymes proposed by Selenzyme: two variants 4-hydroxyphenylpyruvate dioxygenase one from Pseudomonas aeruginosa (paHPPD), which can be seen Figure 3, and another one from Streptomyces avermitilis (saHPPD), which can be seen in Figure 4.

Figure 3
Figure 3. paHPPD construct, IPTG regulated.
Figure 4
Figure 4. saHPPD construct, IPTG regulated.

BUILD

The BUILD platform from the DBTL cycle is responsible for the production of parts for the subsequent assembly and transformation of the chassis. There is a growing trend for automation in this platform of the cycle.

Flowchart 3

The Build section for us this year is quite simple, as we are constructing single assembly, single gene parts. The process involves the following steps:


  • Commercial DNA synthesis
  • PCR for part preparation
  • Setup for pathway assembly
  • Purification for quality checking
  • Transformation of chassis

Plans for the future include assembling complex parts for overproduction of Tyrosine, as well as overexpression of HPPD to increase the yield of the chassis.

TEST

The TEST platform of the “Design-Build-Test-Learn Cycle” is for tracking and assaying the products emanating from the BUILD platform. This process involves using different functional targeted analytical chemistry techniques and untargeted metabolomics to determine how the technology can be improved. In this sense the TEST platform acts as a debugging tool for the rest of the cycle. The results from the TEST platform feed back into the cycle to inform researchers how to extend both the laboratory scale and scale-up and scale-down processes.

Flowchart 4

After chassis transformation with our designed plasmids if the characteristic red colouration of Hipposudoric Acid appears, we will grow E. coli on a standard growth media and begin our product extraction and purification.

We have a choice to extract either the precursor HGA or our desired product Hipposudoric Acid. HGA is a known phenolic acid and can be easily identified by mass spectrometry (MS). The results of a MS analysis of HGA is a molecular weight of 168mu and relevant fragments at 66, 94, 122 and 150 mu (1). This is what we would expect to see, if this was not the case it implies there is a mistake within the DESIGN and BUILD platforms and we would have to go back to modify these earlier stages.

In contrast Hipposudoric Acid is a relatively uncharacterised compound and there is currently no MS standard. Hashimoto et al. (2007) attempted to characterise Hipposudoric Acid using 1HNMR, UV and mass spectral data however, due to the unstable nature of the acid it had to first be converted into a more stable derivative. This was achieved through a reduction of the pigment and subsequent methylation and silylation to produce a stable derivative that could be crystallised from methanol (2). It is likely that next year's team would have to follow this protocol in order to analyse Hipposudoric Acid. It has been deduced that the molecular weight of Hipposudoric Acid is 328.3, this is the first test that shall be performed to confirm that we have achieved our desired compound (2).

According to Royal Society Publishing when characterising a new organic compound one must “provide unequivocal support for the purity and assigned structure of all compounds” and this is achieved through a range of different analytical techniques. These are the protocols that will be performed in the laboratory next year.

Analytical Analysis:


  • Elemental analysis within +/-0.4% of the calculated value is required to confirm 95% sample purity and corroborate isomeric purity.
  • NMR spectra (1H, 13C).
  • HPLC traces - determination of enantiomeric excess of non-racemic, chiral substances.
  • Retention times.
  • Mosher Ester/Chiral Shift Reagent analysis.
  • Gel electrophoresis.

Physical:


  • Boiling/melting point.
  • Specific rotation.
  • Refractive index - compared to known literature.
  • Crystalline compounds - document method of recrystallisation.

Spectroscopic:


  • Mass spectra.
  • Infrared spectra - support functional group modifications.
  • Diagnostic assignments.

Hipposudoric Acid is a small molecule that can theoretically polymerise indefinitely producing a long chain; this means that the NMR data should be tabulated. Furthermore, it is possible that not all of these protocols will be relevant; however, because of the novelty of Hipposudoric Acid, we cannot determine at this stage which protocols are useful for characterisation of our compound.

After performing these experiments the data received for HGA and Hipposudoric Acid will be processed and analysed in preparation for the LEARN platform of the Design-Build-Test-Learn Cycle.

LEARN

Flowchart 5

In the final stage of the cycle the results collected in the TEST platform are used to determine if any changes are needed in the DESIGN and BUILD platforms; the LEARN platform identifies how the project can be improved. Mechanistic modeling and artificial intelligence approaches such as machine learning can be applied to extract value from data sets. Learning is used to generate testable hypotheses that are incorporated into the next cycle resulting in a gradual development and improvement of our biotechnology over time. Once the process is optimised the final section of our project involves the moving from lab scale experiments towards commercial manufacturing, this is called Scale-Up. This process is usually accompanied by its own DBTL Cycle and involves up-scaling the fermentation capacity including further bioengineering to suit the bioprocess. This stage may induce unexpected costs and to align with our project values we may have to adopt our method accordingly to reduce retail prices.

References

Literature

1. Cabras, P., Angioni, A., Tuberoso, C., Floris, I., Reniero, F., Guillou, C., Ghelli, S., (1999) Homogentisic Acid: A Phenolic Acid as a Marker of Strawberry-Tree (Arbutus unedo) Honey, Journal of Agricultural and Food Chemistry, 47, 4064-4067
2. Hashimoto, K., Saikawa, Y., Nakata, M., (2009) Studies on the red sweat of the Hippopotamus amphibius, Pure and Applied Chemistry, 79, 507-517

Bibliography

The Royal Society Publishing, Characterising new chemical compounds & measuring results, 2020, Available at: https://royalsocietypublishing.org/rsos/chemical-compounds Accessed: 20/09/2020
ACS Publications, Guidelines for Characterisation of Organic Compounds, 2020, Available at: https://pubs.acs.org/page/jacsat/submission/org_character.html Accessed: 20/09/2020
Christopher Jonson,The Bio-Engineering Cycle, (N/A) Available at: https://biofoundries.org/design-build-test-learn Accessed: 09/10/2020
SYNBIOCHEM, SYNBIOCHEM pipeline, (N/A) Available at: http://synbiochem.co.uk/synbiochem-pipeline/ Accessed: 09/10/202

Figures

Flow chart made by Madeleine Webster-Harris 2020 in Lucidchart.com
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igem2020manchester@gmail.com


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